Posted on by Municipality of Orion

 

 

  1. I. Objectives

 

  1. Classify and getting acquainted with metals.
  2. Learn the size and gauges of metals.

 

 

  1. II. Topics

 

  1. Metal
  2. Common Metals Used in Metal Industry

 

 

  1. III. Students Suggested Activity

 

Classifying of Ferrous and Non- Ferrous Metal

Completion of Data:

Shapes, Length, Hour Measured, and Hour Purchased (Spark- test)

 

 

  1. IV. References

 

“Metalworking”                                        by: T. Gardner Boyd

 

“Sheet Metal Work for Beginners”           by: Gregorio T. Amano

 

“Shop Theory”                                          by: Anderson Tatro

 

 

  1. V. 4 hrs.

 


 

  1. I. Objectives

 

  1. Importance and basic principles of good design.
  2. Distinguishing what kind of materials used in metalwork when designing metal projects.

 

 

  1. II. Topics

 

  1. Good Designing in Project
  2. Selection of Materials

 

 

  1. III. Students Suggested Activity

 

Draw the following:

Candle Stick Holder

Flower Pot Design

Wall Candle Holder

Safety Window Grill

Safety Door Grill

 

Tools and Materials Needed

Basic drawing tools

 

 

  1. IV. References

 

“Metalworking”                                        by: T. Gardner Boyd

 

“Sheet Metal Work for Beginners”           by: Gregorio T. Amano

 

“Shop Theory”                                          by: Anderson Tatro

 

 

  1. V. 4 hrs.


 

  1. I. Objectives

 

  1. Importance of a proper attitude toward safety.
  2. Safety guides for dressing properly.
  3. How to use metalworking tools safely.
  4. Good housekeeping safety guides.

 

 

  1. II. Topics

 

  1. For the Shop
  2. When Operating Machine
  3. When you are working with tools

 

Tools and Materials Needed

  1. Common Shop Tools
  2. Bender Machine
  3. Power Tool Machine
  4. Shop Cover- all Uniform

 

 

  1. III. Students Suggested Activity

 

Dress properly

Housekeeping

Draw Warning Symbols

Lubricating tools

 

 

  1. IV. References

 

“Metalworking”                                        by: T. Gardner Boyd

 

“Sheet Metal Work for Beginners”           by: Gregorio T. Amano

 

“Shop Theory”                                          by: Anderson Tatro

 

 

  1. V. 4 hrs.


 

  1. I. Objectives
    1. Use measuring and layout tools.
    2. Cutting and drilling.
    3. Bending and forming metal.
    4. Cutting internal and external threads.
    5. Fastening metals together.
    6. Polishing and buffing metal.

 

  1. II. Topics
    1. Measuring and Laying out Stock

1.1 Rule                             1.4 Divider

1.2 Scriber                         1.5 Prick Punch

1.3 Squares                        1.6 Center Punch

 

  1. Cutting Metal
  2. Chisels
  3. Cutting Holes in Metal
  4. Drilling
  5. Bending, Forming, and Twisting Metal
  6. Cutting Threads
  7. Metal Fastening Devices
  8. Decorating Ends of Metal

 

Tools and Materials Needed

  1. Rule, Scriber, Squares                                           8. Portable Electric Hand Drill
  2. Divider, Prick and Center Punch                          9. Bending Metal
  3. Hacksaw                                                               10. Scroll bending devices
  4. Chisels                                                                   11. Die and Die Stock
  5. Bench type 15” Drill Press                                    12. RSC Pipe ½” or ¾” θ
  6. Drill Gauge                                                           13. Hacksaw
  7. Drill Shanks #30- #60                                           14. Clamping Devices

Flat bar ½”or ¾”                                                   15. Rivets, Bolt and Nuts

 

 

  1. III. Students Suggested Activity

Dust pan                            Wall Candle Holder

Wash Basin                       Flower Pot Stand

Book Shelves                    Candle Stick Holder

Repairing chairs (defective screw, bolt and nuts)

 

  1. IV. References

“Metalworking”                                        by: T. Gardner Boyd

“Sheet Metal Work for Beginners”           by: Gregorio T. Amano

“Shop Theory”                                          by: Anderson Tatro

 

  1. V. 14 hrs.
  2. I. Objectives

 

  1. Understand the sheet metal industry.
  2. Use sheet metal tools.
  3. Fabricate sheet metal projects.

 

 

  1. II. Topics

 

  1. Sheet Metal
  2. Cutting Sheet Metal
  3. Fastening Sheet Metal
  4. Soft Soldering

 

Tools and Materials Needed

  1. Combination Snips
  2. Aviation Snips
  3. Wood or Rubberized Mallet
  4. Universal Stake Holder and Stakes
  5. Plain Meal Sheet #20
  6. Rivets

 

 

  1. III. Students Suggested Activity

 

Making Common Sheet Metal Joints

Dust pan

Tool Box

Wash Basin

Sheet Metal Book end

 

 

  1. IV. References

 

“Metalworking”                                        by: T. Gardner Boyd

 

“Sheet Metal Work for Beginners”           by: Gregorio T. Amano

 

“Shop Theory”                                          by: Anderson Tatro

 

 

  1. V. 10 hrs.


 

  1. I. Objectives

 

  1. Form metal by forging.
  2. Acquaint forging tools and equipment.
  3. Hand forging procedure.

 

 

  1. II. Topics

 

  1. The Forge

 

Tools and Materials Needed

  1. Hammer
  2. Anvil
  3. Tongs
  4. Gas- fired forge
  5. Anvil tools
  6. Square bar ½
  7. Flat bar ½

 

 

  1. III. Students Suggested Activity

 

Forming an eye

Upsetting a piece of metal

Bending 90ᵒ

 

 

  1. IV. References

 

“Metalworking”                                        by: T. Gardner Boyd

 

“Sheet Metal Work for Beginners”           by: Gregorio T. Amano

 

“Shop Theory”                                          by: Anderson Tatro

 

 

  1. V. 4 hrs.

 


 

  1. I. Objectives

 

  1. Differentiate gas welding and arc welding.
  2. Describe the type of protection that should be worn for welding.
  3. Explain how to use hand tools and electrical equipment.
  4. Describe the proper method of handling, storing and setting up cylinders.
  5. Explain how to avoid electric shock and possible health hazards from welding.

 

 

  1. II. Topics

 

  1. Gas Welding
  2. General Safety Precautions
  3. Preparing and Adjusting the Equipment and Lighting the Torch
  4. Types of Welding Joints
  5. Arc Welding, Equipment and Accessories
  6. Electrical Safety and Ventilation

 

Tools and Materials Needed

  1. Oxygen and acetylene cylinders
  2. Basic accessories for gas welding
  3. Welding rod 1/16” θ
  4. Plain Sheet Metal #18 AWG
  5. AC Welding Machine
  6. Basic Accessories for AC Welding Machine
  7. Electrode
  8. Combination, Chipping hammer and Wire brush
  9. Round bar #6 mm.

 

 

  1. III. Students Suggested Activity

 

  1. Tool box                                  4. Repairing Metal/ Tables/ Chairs
  2. Flower pot                               5. Assembling Coffee table
  3. Candle holder                         6. Grills

 

 

  1. IV. References

 

“Metalworking”                                        by: T. Gardner Boyd

“Sheet Metal Work for Beginners”           by: Gregorio T. Amano

“Shop Theory”                                          by: Anderson Tatro

 

 

  1. V. 20 hrs.
  2. I. Objectives


 

  1. How to anneal, harden, and temper steel.
  2. Determine different temperatures by colors of heated metal.
  3. How to caseharden low- carbon steel.

 

 

  1. II. Topics

 

  1. Hardening
  2. Tempering
  3. Annealing
  4. Casehardening
  5. Hat Treating Procedure

 

Tools and Materials Needed

Gas- fired (2,300 ᵒF) or (1,260 ᵒC)

Quenching heated steel

Tongs

Round bar stock

Pyrometer

 

 

  1. III. Students Suggested Activity

 

  1. Write the colors for tempering in Degree Fahrenheit by using Pyrometer.
  2. Write the colors for hardening in Degree Celsius by using pyrometer.

 

 

  1. IV. References

 

“Metalworking”                                        by: T. Gardner Boyd

 

“Sheet Metal Work for Beginners”           by: Gregorio T. Amano

 

“Shop Theory”                                          by: Anderson Tatro

 

 

  1. V. 20 hrs.


 

  1. I. Objectives

 

  1. Apply the methods of casting metal.
  2. Understand the characteristics of a good pattern.
  3. How to make core and sad mold.

 

 

  1. II. Topics

 

  1. Method of Casting/ Foundry
  2. Patternmaking
  3. Making a Sand Mold

 

Tools and Materials Needed

  1. Split pattern
  2. Core in mold
  3. Core box
  4. Cope set on drag with riser pin and sprue pin
  5. Molten tools
  6. Melting furnace
  7. Chip metals
  8. Molding board

 

 

  1. III. Students Suggested Activity

 

Mold a metal “Limayans”

 

 

  1. IV. References

 

“Metalworking”                                        by: T. Gardner Boyd

 

“Sheet Metal Work for Beginners”           by: Gregorio T. Amano

 

“Shop Theory”                                          by: Anderson Tatro

 

 

  1. V. 20 hrs.


 

  1. I. Objectives

 

  1. Use measuring tools to take accurate measurements.
  2. Perform machining metal or the lathe.

 

 

  1. II. Topics

 

  1. Caliper
  2. Micrometer
  3. Metal Lathe
  4. Filing and Polishing
  5. Turning a Taper
  6. Lathe Chucks
  7. Drilling, Boring and Threading

 

Tools and Materials Needed

  1. Caliper
  2. Micrometer
  3. Lathe Machine
  4. Stocks for drilling, boring and threading

 

 

  1. III. Students Suggested Activity

 

Reading inside/ outside caliper

Reading micrometer

Operate metal lathe machine following the correct procedure

 

 

  1. IV. References

 

“Metalworking”                                        by: T. Gardner Boyd

 

“Sheet Metal Work for Beginners”           by: Gregorio T. Amano

 

“Shop Theory”                                          by: Anderson Tatro

 

 

  1. V. 20 hrs.

By: Marcelino R. Boringot | Teacher II | Limay National High School | Limay, Bataan

Municipality of Orion
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